Poster 1: TPPos000494
Total Productive Maintenance
Mantra
Make sure you not only know HOW TO OPERATE a machine but also HOW TO MAINTAIN it as well.
Poster 2: TPPos000495
Jishu Hozen Principle
The operator of the machine should maintain the machine.
Poster 3: TPPos000496
Jishu-Hozen Objective
To develop machine operators with skills to maintain and operate the equipment with the objective of reducing machine downtime as well as to bring about improvements.
Poster 4: TPPos000497
Jishu-Hozen Objective
All Jishu-Hozen activities are focused on eliminating machine failures and defects as well as preventing the losses that arise because of such failures and defects.
Poster 5: TPPos000498
Jishu Hozen Principle
If you operate the machine, then you should maintain it.
Poster 6: TPPos000499
What is Jishu-Hozen?
Refers to the maintenance activities of the machine operator including CLEANING, OILING, RE-TIGHTENING, and INSPECTION. The objective is to increase production efficiency and prevent forced deterioration of the machine.
Poster 7: TPPos000487
4 ZEROS of TPM
Total Productive Maintenance
Zero Accidents
Zero Defects
Zero Breakdowns
Zero Waste
Poster 8: TPPos000521
Jishu Hozen
Implementation Steps
• Preparation of employees
• Initial cleanup of machines
• Take counter measures
• Fix tentative JH standards
• General inspection
• Autonomous inspection
• Standardization
• Autonomous management